--- title: "Carton Flow Rack in Halethorpe, MD | Packaging Supply" url: https://baltimorepalletracks.com/service-area/halethorpe/carton-flow-rack description: "Carton flow rack in Halethorpe, MD for packaging and wholesale supply pick lines near I-95 and I-695. Free CAD layout: (410) 305-9766." lang: en --- Image: Carton Flow Rack system inside a Maryland warehouse (https://baltimorepalletracks.com/assets/carton-flow-hero-y0vnsglk.jpg) Halethorpe, Maryland # Carton Flow Rack in Halethorpe, Maryland Carton flow rack in Halethorpe tends to serve packaging and wholesale supply firms off Southwestern Boulevard that ship cases of tape, labels, bags and small cartons to many customers every day. Lanes sloped toward the picker hold each product in a line, oldest at the front, with refills loaded from the back aisle. (410) 305-9766 ## Start With Your Case List Before drawing a single lane, I want the case list: dimensions, weight and what the bottom of each case looks like. Packaging supply runs from light boxes of labels to heavy cases of stretch film. That spread decides the track. Light, stiff boxes roll on wheel rails at a modest pitch. Heavy film cases need stronger wheels and controlled speed. Shrink-wrapped bundles may need full roller beds. Before the install, clear the area and confirm the floor is level along the planned rows. Image: Carton flow rack with gravity wheel beds and case lanes (https://baltimorepalletracks.com/assets/carton-flow-rack-DfuFYV4P.jpg) Image: Carton flow shelving in use on a warehouse pick line (https://baltimorepalletracks.com/assets/carton-flow-hero-y0vnsglk.jpg) ## Carton Flow Racking for Packaging Distributors Packaging distributors fill many orders of a few cases each. Carton flow racking turns a long walk past static shelves into a short pass along one face. Rail-linked distributors near the I-95 / I-695 interchange often receive railcar quantities. Those pallets break down into case lanes, with reserve pallets stored nearby. ## Pick Modules in Older Halethorpe Buildings Halethorpe has many older, lower-clear warehouses, some near Relay and the Patapsco industrial area with irregular column spacing. A single-level flow line usually fits well there. We place bays between columns and keep the pick aisle straight. Where clear height allows, reserve pallets go on beams above the flow levels. ## Lane Width, Dividers and Labels Lane width follows the widest case in the lane plus clearance. Dividers keep each product in its own track. Labels on the front of every lane show the item so pickers confirm before pulling. Busy items earn more lanes. A product picked all day might take three lanes side by side so the face never empties between restock rounds. ## Retrofitting Case Flow Rack Into Selective Uprights If you have teardrop rack already, case flow rack shelves can usually mount at the lower beam levels. A photo of the frame and beam connector settles compatibility. Retrofits keep the floor plan you have while turning the lowest levels into a working pick face. ## Reserve Pallets Behind the Carton Flow Rack Pallets that must rotate in date order suit a Halethorpe pallet flow system (https://baltimorepalletracks.com/service-area/halethorpe/pallet-flow-rack). Deep runs of the same item suit pushback rack in Halethorpe (https://baltimorepalletracks.com/service-area/halethorpe/pushback-rack). Both keep reserve near the case lanes so restocking stays short. Summer in non-air-conditioned buildings affects how crews schedule installation, so we plan work by zone and stage material close to each one. ## Restocking Railcar Volume Into Case Lanes When a railcar of film or corrugated arrives, it all needs a home. Pallets go to reserve first, then feed the case lanes over the following days. We size each carton flow rack lane so a broken pallet layer fits in one restock trip where possible. That keeps restockers moving and avoids partial loads left on carts in the aisle. Heavier film cases benefit from deeper lanes with speed control, while light labels need only short lanes. ## Working With Our Team We are a division of Warehouse Equipment & Supplies Co.; supplying and installing rack has been its line of work since 1997. See the carton flow rack overview (https://baltimorepalletracks.com/products/carton-flow-rack) and the Halethorpe service area page (https://baltimorepalletracks.com/service-area/halethorpe). Share the case list and daily picks, and we will sketch the carton flow racking at no cost. Call (410) 305-9766: (410) 305-9766 ## Recent Pallet Rack Projects Racking projects completed for warehouses across the Baltimore metro. Image: Pallet rack project (https://baltimorepalletracks.com/__l5e/assets-v1/9e6d591a-1b42-4328-8d0c-3ff129072082/project-orange-blue-rack.jpg) Image: Pallet rack project (https://baltimorepalletracks.com/__l5e/assets-v1/e271d582-2fce-4cff-97da-462ddab27097/project-blue-tall-rack.jpg) Image: Pallet rack project (https://baltimorepalletracks.com/__l5e/assets-v1/ec5ca081-4183-457a-914c-fb74a5815fa2/project-dc-aisle.jpg) Image: Pallet rack project (https://baltimorepalletracks.com/__l5e/assets-v1/9bee7a3e-6b3b-4d2b-8863-c37f0e1dd966/project-distribution-center.jpg) Image: Pallet rack project (https://baltimorepalletracks.com/__l5e/assets-v1/880d5178-c293-49a2-82ae-3365f0c1628c/project-drive-in.jpg) Image: Pallet rack project (https://baltimorepalletracks.com/__l5e/assets-v1/91e4b43a-9eb0-4105-9d30-657028a00c91/project-loaded-aisle.jpg) Image: Pallet rack project (https://baltimorepalletracks.com/__l5e/assets-v1/e1312ce4-7800-4267-82fd-dd273b917f2a/project-igt-install.jpg) Image: Pallet rack project (https://baltimorepalletracks.com/__l5e/assets-v1/259a43d6-5be8-4f8e-920d-5c0dcdcf44a4/project-wire-deck.jpg) Image: Pallet rack project (https://baltimorepalletracks.com/__l5e/assets-v1/aa0a820f-d334-4983-9a3f-a2435e8bb4aa/project-shelving-bays.jpg) Image: Pallet rack project (https://baltimorepalletracks.com/__l5e/assets-v1/b572c5bc-8d66-4163-afa0-d13a2eb10eef/project-green-orange-rack.jpg) View More Projects: https://baltimorepalletracks.com/projects ## Get a Carton Flow Rack Quote for Your Halethorpe Warehouse Send the basics and we will follow up with a layout and pricing. Prefer to talk it through? Call (410) 305-9766. ### Baltimore Pallet Racks 1400 W. Lombard St. Unit #687 Baltimore, MD 21223 (410) 305-9766 Monday - Friday: 8:00 AM - 6:00 PM ## Halethorpe Carton Flow Rack FAQs ### Can carton flow handle both light labels and heavy film cases in Halethorpe? ### Does carton flow work around irregular columns near Relay? ### How many lanes should a busy packaging item get? ### What does a carton flow quote need? ## Other Storage Systems & Services in Halethorpe ### Pallet Rack Every pallet reachable, every time. The baseline we size everything else against. View details https://baltimorepalletracks.com/service-area/halethorpe ### Pushback Rack Two to six pallets deep from one aisle, without giving up much reach. View details https://baltimorepalletracks.com/service-area/halethorpe/pushback-rack ### Cantilever Rack Arms with nothing in front of them, built for lumber, pipe, and anything a pallet can't hold. View details https://baltimorepalletracks.com/service-area/halethorpe/cantilever-rack ### Pallet Flow Rack Load one side, pick the other, and let gravity enforce first in, first out. View details https://baltimorepalletracks.com/service-area/halethorpe/pallet-flow-rack ### Drive-In Rack No aisles. The lift truck enters the structure, and the floor holds more pallets in the allotted storage footprint. View details https://baltimorepalletracks.com/service-area/halethorpe/drive-in-rack ### Warehouse Relocation Teardown, labeling, transport coordination, and reinstallation of pallet rack and warehouse storage systems at your next building. View details https://baltimorepalletracks.com/service-area/halethorpe/warehouse-relocation ## Nearby Areas We Also Serve Our delivery and installation territory covers the Baltimore metro, with a coordinated plan for companies operating several buildings. Carton Flow Rack in Baltimore: https://baltimorepalletracks.com/service-area/baltimore/carton-flow-rack Carton Flow Rack in Dundalk: https://baltimorepalletracks.com/service-area/dundalk/carton-flow-rack Carton Flow Rack in Essex: https://baltimorepalletracks.com/service-area/essex/carton-flow-rack Carton Flow Rack in Glen Burnie: https://baltimorepalletracks.com/service-area/glen-burnie/carton-flow-rack Carton Flow Rack in Sparrows Point: https://baltimorepalletracks.com/service-area/sparrows-point/carton-flow-rack Carton Flow Rack in Hanover: https://baltimorepalletracks.com/service-area/hanover/carton-flow-rack View All Service Areas: https://baltimorepalletracks.com/service-area ## Where We Work Located in Baltimore, we serve the entire Baltimore metro with industrial pallet racks and warehouse storage solutions. ### Baltimore Pallet Racks #### Address 1400 W. Lombard St. Unit #687 Baltimore, MD 21223 #### Phone (410) 305-9766 #### Business Hours Monday - Friday: 8:00 AM - 6:00 PM Saturday: Closed Sunday: Closed ## Need Carton Flow Rack in Halethorpe? Call (410) 305-9766 or request a quote and we will get a layout started. (410) 305-9766 Tap to Call: (410) 305-9766 ## Structured data ```json [ { "@context": "https://schema.org", "@graph": [ { "@type": "LocalBusiness", "@id": "https://baltimorepalletracks.com/#business", "name": "Baltimore Pallet Racks", "url": "https://baltimorepalletracks.com", "telephone": "(410) 305-9766", "parentOrganization": { "@type": "Organization", "name": "Warehouse Equipment & Supplies Co.", "url": "https://www.warehouseequipmentsite.com" }, "address": { "@type": "PostalAddress", "streetAddress": "1400 W. 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Light boxes run on wheel rails at a modest pitch; heavy film cases get stronger wheels and speed control." } }, { "@type": "Question", "name": "Does carton flow work around irregular columns near Relay?", "acceptedAnswer": { "@type": "Answer", "text": "Yes. Bays are placed between existing columns, and the pick aisle is kept straight. The drawing shows the result for your grid." } }, { "@type": "Question", "name": "How many lanes should a busy packaging item get?", "acceptedAnswer": { "@type": "Answer", "text": "Enough that the face does not empty between restock rounds. All-day items may take two or three lanes side by side." } }, { "@type": "Question", "name": "What does a carton flow quote need?", "acceptedAnswer": { "@type": "Answer", "text": "Case dimensions, weights, bottom type, SKU count, busy-day picks and bay or floor measurements. You get a free CAD drawing with line-item pricing back." } } ] } ] ```